SUBLIMATED PATCHES
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Fast Delivery
Design Setup
Customer Satisfaction
Custom Sublimated Patches: Photo-Quality Detail & Unlimited Colors
The Ultimate Solution for Intricate Logos, Gradients, and High-Definition Designs.
Are you tired of losing the fine details of your logo to thick embroidery threads? At XcellentPlus, we specialize in custom sublimated patches (also known as dye-sublimated patches) that bring your most complex artwork to life with stunning, photographic clarity.
Unlike traditional patches, our sublimation process infuses ink directly into the fabric, ensuring a smooth-to-the-touch finish that will never fade, crack, or peel no matter how many times it hits the wash.
Why Choose Sublimated Patches?
Unlimited Colors
Custom sublimated patches offer full-color printing with no thread limits, giving you vibrant and accurate designs every time.
Sharp Details
Perfect for complex artwork, small text, and gradients, custom sublimated patches deliver crisp, high-resolution results.
Lightweight & Durable
These patches are thin, flexible, and built to last ideal for uniforms, sportswear, and everyday use.
Sublimated Patch
Comparison: Sublimated vs. Embroidered Patches
| Feature | Sublimated Patches | Embroidered Patches |
| Detail Level | Photorealistic / Infinite | High (Limited by thread) |
| Colors | Unlimited Gradients | Up to 12 Solid Colors |
| Texture | Smooth & Flat | Raised & Textured |
| Best For | Complex Logos / Portraits | Classic / Vintage Look |
| Durability | No Fraying / Fade-Resistant | High / Traditional |
Custom Options for Your Brand
We don’t just print we customize every inch of your patch to meet your specific needs in the USA market.
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Backing Options: * Iron-On: Quick and easy for DIY projects.
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Velcro (Hook & Loop): Perfect for tactical gear and uniforms.
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Sew-On: The most permanent and professional bond.
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Adhesive (Peel & Stick): Great for temporary events or promotions.
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Border Styles: * Merrowed Border: The classic “wrapped” edge look.
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Laser-Cut: For custom shapes and a modern, borderless appearance.
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Our Specialized Sublimated Patch Manufacturing Process
When you order sublimated patches from us, you aren’t just getting a printed piece of fabric. You are getting a high-tech textile product engineered for the American workforce. Our custom sublimated patches go through a rigorous three-step quality control process:
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Digital Color Calibration: We start by prepping your artwork for the sublimation process. Unlike other sublimated patch suppliers, we use advanced CMYK color profiles to ensure your brand colors are 100% accurate.
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The Heat Press Infusion: This is where the magic happens. We use industrial-grade heat presses to turn the ink into a gas, which then permeates the fabric of the sublimated patches. This ensures the design is inside the material, not just on top.
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Precision Bordering: Once the sublimated patch is printed, we finish it with either a classic merrowed edge or a modern laser-cut border. This prevents fraying and ensures your custom sublimated patches look professional on any garment.
Our Recent Projects
How to Order Your Custom Sublimated Patches in 3 Easy Steps
Upload Your Artwork
Once you have chosen your desired design and are ready to place an order for custom sublimate patches, simply upload your logo or artwork (JPG, PNG, or Vector format). Our team will review your file and prepare it for custom sublimate patches production. Don’t forget to specify the size and quantity you need for your custom sublimate patches order.
Approve Your Digital Proof
After your order for custom sublimate patches is confirmed, our designers will create a detailed digital mockup showing how your logo will look on the final custom sublimate patches. Production of your custom sublimate patches will only begin once you carefully review and approve the mockup.
Production & Delivery
Once your digital proof is approved, we begin manufacturing your custom sublimate patches using high-quality materials and professional printing techniques. Your custom sublimate patches will be produced and shipped directly to your door anywhere in the USA. Our standard turnaround time for custom sublimate patches is approximately 10 working days.
FAQ
What is the minimum order quantity (MOQ)?
We cater to everyone from small startups to large corporations. Our MOQ starts at just 10 pieces.
Can I turn a photo into a patch?
Yes! Sublimation is the only method that allows for true photographic transfers on a patch surface.
Are these patches machine washable?
Absolutely. Our dye-sublimation process bonds the ink at a molecular level, making it safe for industrial washing and UV exposure.
How do sublimated patches hold up against fading and extreme weather?
Our sublimated patches are engineered for maximum durability. Because the dye is chemically bonded to the polyester fibers (rather than sitting on top like a screen print), the colors remain vibrant even after 50+ industrial washes. They are highly resistant to UV rays, making them the gold standard for outdoor gear, search and rescue uniforms, and tactical enthusiasts across the USA.
Can I combine embroidery with sublimation for a "3D" look?
Absolutely! This is a premium option known as Sublimated Embroidery or "Print-Stitch." We sublimate the complex background details and gradients first, then add traditional embroidery for the borders or specific text. This gives you the best of both worlds: the photographic detail of sublimation with the classic, raised texture of a traditional patch.
