EMBROIDERY PATCHES
Quick Turnaround
Fast Delivery
Design Setup
Customer Satisfaction
Custom Embroidery Patches: Premium Quality & Unlimited Customization
Transform your designs into wearable art with the #1 provider of custom embroidery patches in the USA. Whether you’re looking for tactical patches for gear, branded patches for corporate apparel, or unique designs for your streetwear brand, we deliver retail ready quality with a seamless ordering process.
Why Choose Our Embroidered Patches?
We don’t just “stitch and ship.” We craft every patch with precision, using high tensile threads and durable backing materials designed to withstand the elements and repeated washing.
No Minimum Order Requirements: Perfect for small businesses or massive bulk runs.
Fast USA Shipping: We understand deadlines. Get your patches delivered in record time.
Premium Thread Counts: High-density stitching ensures your logos look crisp, even with intricate details.
Expert Design Support: Not a designer? Our team helps digitize your artwork for the best possible embroidery result.
Embroidery Patch
Why Our Custom Embroidery Patches Lead the Market
When you order custom embroidery patches from us, you aren’t just getting a product you’re getting a professional branding tool. We use state-of-the-art digitizing software to ensure your custom embroidery patches look exactly like your digital logo.
To ensure your design meets professional standards, we follow the embroidery guidelines established by the Embroidery Trade Association (External Resource), ensuring every stitch count is optimized for clarity and durability.
Versatile Backing Options for Every Need
Choosing the right attachment method is just as important as the design itself. We offer a variety of backings to suit your specific application:
| Backing Type | Best For… | Durability |
| Iron-On (Heat Seal) | Casual wear, t-shirts, and hats. | Moderate/High |
| Velcro (Hook & Loop) | Tactical gear, military uniforms, and police vests. | Maximum (Removable) |
| Sew-On | Heavy-duty workwear, leather jackets, and denim. | Permanent |
| Adhesive (Peel & Stick) | One-time events, trade shows, and temporary branding. | Temporary |
Customization Options to Make Your Brand Pop
We go beyond the standard circle or square. Your patches should be as unique as your brand.
Merrowed vs. Die-Cut Borders: Choose a classic “rolled” edge (Merrow) for a traditional look or a sharp “Heat-Cut” edge for complex custom shapes.
Metallic & Neon Threads: Add some flash to your design with specialty threads that catch the light.
3D Puff Embroidery: Give your patches a tactile, dimensional feel that stands out literally.
Pro Tip: For designs with very fine text or photographic detail, ask us about our Woven or Printed patches to ensure 100% clarity.
Our Recent Projects
How to Order Your Custom Embroidery Patches in 3 Easy Steps
Upload Your Artwork
Once you have chosen your desired design and are ready to place an order for custom embroidery patches, simply upload your logo or artwork (JPG, PNG, or Vector format). Our team will review your file and prepare it for custom embroidery patches production. Don’t forget to specify the size and quantity you need for your custom embroidery patches order.
Approve Your Digital Proof
After your order for custom embroidery patches is confirmed, our designers will create a detailed digital mockup showing how your logo will look on the final custom embroidery patches. Production of your custom embroidery patches will only begin once you carefully review and approve the mockup.
Production & Delivery
Once your digital proof is approved, we begin manufacturing your custom embroidery patches using high-quality materials and professional embroidery techniques. Your custom embroidery patches will be produced and shipped directly to your door anywhere in the USA. Our standard turnaround time for custom embroidery patches is approximately 10 working days.
FAQ
What is the standard size for a sleeve patch?
Most shoulder or sleeve patches range between 3" and 4", while hat patches usually stay around 2.25" to 2.5" to fit the crown comfortably.
Can you match my brand’s specific colors?
Absolutely. We use a wide range of Pantone-matched threads to ensure your brand consistency remains intact.
How long do custom patches take to arrive?
Standard production usually takes 7-10 business days, with expedited shipping options available for tight deadlines.
Can I see a physical sample of my patch before the full production run?
Yes! We prioritize accuracy. For bulk orders, we provide a high-resolution digital "sew-out" proof for your approval. This is an actual photo of your design stitched onto fabric, allowing you to see the thread texture and color accuracy before we move into final production. This ensures there are no surprises when your package arrives.
What is the difference between 50%, 75%, and 100% embroidery coverage?
Embroidery percentage refers to how much of the twill backing is covered by thread.
50% Embroidery: Best for simple logos or text where the fabric background remains visible (most affordable).
75% Embroidery: The standard for most corporate and club patches; offers a balanced, high-quality look.
100% Embroidery: The premium choice where the entire patch is covered in thread, offering maximum durability and a heavy, high-end feel.
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Our Happy Clients
Posted on Jacob York You guys were amazing quick to respond, fast with the designs, and very reasonably priced. I needed a few tweaks, and you made every adjustment until it was perfect. Thank you I love it!Posted on Smith Albert They do a great job digitizing logos for embroidery. I haven't tried their vector services yet, but I will in the future. I'm glad my friend recommended them, and I'd be happy to do the same because their customer service is excellent and the quality is great.Posted on Junaid Awan I recently ordered custom sublimation patches from XcellentPlus, and I’m really happy with how they turned out! The colors are vibrant, the print quality is sharp, and the material feels durable. The ordering process was smooth, and the delivery was quick. If you're looking for high-quality sublimation patches at a great price, I highly recommend them!Posted on Saima Jabeen I ordered custom PVC patches from XcellentPlus, and they exceeded my expectations! The quality was premium, the details were sharp, and the durability is impressive. Highly recommendedPosted on Adam Smith I had an amazing experience with XcellentPlus! They are highly professional in providing custom patches, and I was truly impressed with their service. The patches I ordered were of premium quality, and they even delivered before the expected time. AJ from XcellentPlus was extremely cooperative and helpful throughout the process he assisted me in designing my patches and ensured smooth production. I highly recommend XcellentPlus to anyone looking for top-notch custom patches with excellent customer support!Posted on Derry Jordan I find this company to be very easy and speedy to work with. Quality of digitizing is clean and prices are good for the quick turnaround for the vast difference in our time zone. Will continue to work with them once they keep the good work up .Posted on Salman Alikhan I recently used XcellentPlus for digitizing services, and I was thoroughly impressed. Their team displayed exceptional professionalism and delivered high-quality results with stunning clarity. The customer service was outstanding; they were responsive, accommodating, and met all my specific requirements promptly. With competitive pricing and a strong commitment to confidentiality, XcellentPlus offers excellent value. I highly recommend their services for anyone needing top-notch digitizing.Posted on Pure Heart Aotearoa We have had the pleasure of working with XcellentPlus a couple of times now, and we highly recommend them based on these experiences. Communication, design, and the iteration process on the designs have been exceptional. Projects were always delivered on time, meeting all deadlines without compromising on quality. XcellentPlus consistently brings fresh, innovative ideas to the table, elevating our brand with each project. Their attention to detail ensures that every aspect of the design aligns perfectly with our vision. Their responsiveness and willingness to accommodate feedback make them a pleasure to work with. We look forward to continuing our partnership and highly recommend XcellentPlus to anyone seeking top-notch design services.Posted on David Steinberg Very Good customer service and Nice files!Posted on Matt Solis Amazing service and super fast Jeff has been doing designs and decals and logos for a few years for us. Super friendly and knowledgeable of what needs to be done!!!