Custom Patches Chicago IL: Embroidered, Woven, PVC and Chenille Patches Made to Order
From West Loop startups to South Side youth leagues, Chicago runs on identity. We design, digitize and produce custom patches for businesses, clothing brands, teams, schools and organizations, built from your artwork and approved by you before production starts.
Google reviewsMaking patches since 2019Serving businesses, teams and schools across Chicago
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Please note that minimum to order is 10 patches
Custom Patches in Chicago, Built Around Your Design
Most people searching for custom patches in Chicago need three things: a patch that looks exactly like their logo, a patch that survives real wear, and a partner who answers quickly. That is how we approach every order.
Our in-house design and digitizing team has worked on embroidery and apparel artwork since 2019. Your patch is planned stitch by stitch before it is produced, so lettering stays crisp, colors stay accurate and edges hold up on hats, jackets and uniforms.
Whether it's a small run or a big one, the process stays the same: clear communication, a proof you approve and patches made to match it. See every style we make on our main custom patches page.
Request a Quote in MinutesCustom Patch Types We Make
Every patch style has a job it does best. Not sure which fits? Send your artwork and we'll recommend one.
Custom Embroidered Patches
Raised thread on a twill base with a textured, premium feel. The classic choice for logos, uniforms and branded apparel.
Custom Woven Patches
Fine threads woven tightly for small lettering and detail embroidery can't hold. Flat, smooth and clean.
Custom Chenille Patches
Soft, fuzzy and instantly recognizable. A favorite for Chicago high schools, varsity programs and vintage-style lines.
Custom PVC and Rubber Patches
Waterproof, durable and easy to clean, with 3D raised detail. Built for Chicago weather in every season.
Custom Leather Patches
Genuine or faux leather, debossed or laser engraved, for a premium heritage look.
Custom Sublimated Patches
Your design printed onto the fabric, with photographic detail, gradients and unlimited colors.
Custom Applique Patches
Fabric pieces with embroidered outlines. Covers large areas at a lighter weight than full embroidery.
Not sure which style fits?
Send your logo and where it will be worn. We'll recommend the right patch.
Ask Our TeamPatch Options: Backings, Sizes, Borders and Materials
The right options decide how your patch looks, attaches and lasts. We'll recommend a setup based on the garment and how it will be used.
Backing Options
Sizes and Shapes
Commonly from about 1 inch for hat and sleeve accents up to 10 inches or more for back patches. Size is width plus height divided by two, a key factor in pricing. Any shape works: circles, shields, rectangles or a custom die cut that follows your logo.
Size = (width + height) ÷ 2Border Styles
Merrow: a thick, rounded overlock edge for circles, ovals and squares.
Hot-cut or laser-cut: a clean sealed edge for complex custom shapes.
Embroidered satin: a stitched edge built into the design.
Thread, Color and Material
Thread matched closely to your brand colors, plus metallic and glow-in-the-dark where the design allows. Bases include twill, felt, woven fabric, PVC, leather and sublimation fabric, with full or partial embroidery coverage.
Where Chicago Customers Use Custom Patches
From ball caps in Wrigleyville to crew jackets on job sites, patches carry your name wherever your people go.
Custom Hat Patches
Snapbacks, trucker hats and beanies, especially leather, woven and PVC.
Custom Jacket Patches
Denim, bomber and varsity jackets, plus large back pieces.
Uniforms and Workwear
Contractors, trades, security, hospitality and delivery teams.
Sportswear
Jerseys, warm-ups and team bags for leagues and clubs.
Merch and Retail
Clothing brands, bands, breweries and restaurants.
Bags and Gear
Backpacks and kits where removable Velcro patches make sense.
Custom Patches for Chicago Businesses, Teams, Schools and Organizations
Chicago is a city of neighborhoods, trades and teams. Each group needs something slightly different from a patch.
Businesses and Trade Companies
Branded patches turn everyday workwear into a professional uniform. Sew-on embroidered patches survive industrial washing, and bulk orders keep every location consistent.
Sports Teams and Leagues
Youth baseball, travel hockey, softball, soccer clubs and adult rec leagues use patches for jerseys, jackets and championship keepsakes.
Schools, Colleges and Universities
Chenille letters, embroidered crests, and patches for clubs, bands and graduating classes, true to your existing mascot and seal.
Clothing Brands and Streetwear
Woven labels, leather hat patches and PVC logos help new brands look established from the first drop, with bulk production as you scale.
Clubs, Nonprofits and Organizations
Motorcycle clubs, scout troops, unions and community groups. Want the four red stars of the city flag in your design? We'll build them in.
Events and Promotions
Festivals, charity runs, conventions and corporate events use patches as merch people actually keep. Iron-on and adhesive backings make handouts easy.
How to Order Custom Patches in Chicago
Seven simple steps from your idea to finished patches, with a proof you approve before anything is made.
Send your artwork or idea
A logo, photo, sketch or written description. Rough artwork is fine.
Share your details
Patch type, size, quantity, backing and where it will be worn.
Get your quote
A clear price before any work starts.
Design and digitizing
We clean up your artwork and plan every stitch for sharp detail.
Approve your proof
Review layout, colors, size and border. Request changes before you approve.
Production
Patches made to match your approved proof.
Delivery
Shipped to your home, office, school or shop in Chicago.
Why Chicago Customers Choose XcellentPlus
One team from first sketch to finished patch, with no guesswork on price or design.
Design and digitizing in-house
The team that prepares your artwork also prepares your stitch file, so nothing gets lost between steps.
Experience since 2019
25 to 30 designers working on embroidery and apparel artwork for shops and brands across the USA.
Proof before production
You see and approve your patch design before anything is made.
Clear quotes
You know the price before work starts.
One partner for related work
Embroidery digitizing and vector artwork for screen printing and DTF, handled by the same team.
Bulk-ready
From small personalized runs to bulk custom patches for teams and companies.
Serving Chicago and the Surrounding Area
We work with Chicago customers online, from artwork submission to proof approval, and ship finished patches directly to you. We also serve customers looking for custom patches near Chicago across Cook, DuPage, Lake and Will counties.
Ordering from another city? We also make custom patches in Houston, custom patches in Dallas, custom patches in San Diego and custom patches in Los Angeles.
Chicago neighborhoods
Nearby cities
Custom Patches Chicago: Frequently Asked Questions
Quick answers about pricing, backings, patch types and how ordering works.
Still have a question?
Send your artwork with a note and we'll reply with answers and a clear quote.
Get a Free Quote01How much do custom patches cost in Chicago?
Price depends on patch type, size, embroidery coverage, backing and quantity. Larger orders lower the cost per patch. Send your artwork for an exact quote before any work starts.
02What is the minimum order for custom patches?
Need a small batch of personalized patches? Contact us for the best option for your quantity.
03How long does it take to get custom patches in Chicago?
The timeline covers design, proof approval, production and shipping. Have a deadline? Tell us when you request a quote.
04Can you make a patch from my logo or a rough sketch?
Yes. We work from a finished logo, a low-resolution image, a photo or a hand drawing, recreate it cleanly and show you a proof before production.
05What is the difference between embroidered and woven patches?
Embroidered patches use thicker thread for a raised, textured look. Woven patches use finer thread for a flat finish that captures small text and fine detail.
06Which backing is best for hats and jackets?
Sew-on is the most durable for jackets and uniforms. For hats, sew-on and heat-seal are both common, and leather or PVC patches are often stitched to the cap front.
07Do iron-on patches stay on after washing?
Heat-seal backing bonds well with enough heat and pressure. For garments washed often, add a few stitches or choose sew-on backing.
08Can I order bulk custom patches for my company or team?
Yes. Bulk orders are common for uniforms, leagues, schools and merchandise. They keep every patch consistent and lower the price per piece.
09Do you have a physical store in Chicago?
We serve Chicago customers online. You send artwork and approve proofs digitally, and finished patches ship to your address.
10Can you match my brand colors exactly?
We match thread and material colors as closely as possible, including Pantone references. Your proof shows the planned colors before production.
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Ready to Order Custom Patches in Chicago?
Your logo deserves to look as good on a hat or jacket as it does on screen. Send your artwork, tell us what you have in mind and get a clear quote with a proof you approve before production.
What to send
Your artwork, patch type (or "not sure, recommend one"), quantity, size, backing and where it will be worn.
What you get
A clear quote before any work starts, then a proof you approve before production. Finished patches ship to your address.