Custom PVC Patches Built for Tactical, Outdoor and Brand Gear
Waterproof, durable rubber patches in 2D or 3D for morale patches, tactical gear, hats and outdoor brands. Mold included, free digital proof, and delivery anywhere in the United States.

Your logoPVC patchDurable Custom PVC Patches That Outlast Embroidery
Whether you need military morale patches, tactical gear emblems or branding for your outdoor company, our custom PVC patches are made to survive tough conditions. Unlike traditional embroidery, rubber patches do not fray, fade or peel, which makes them a favorite with professionals across the United States.
PVC, or polyvinyl chloride, is a soft, flexible rubber that is molded into your design in layers. The result is a custom rubber patch with crisp edges, bold color and a modern, tactical look that stands out on hats, bags, jackets and vests.
Why choose PVC over embroidery
Waterproof: ideal for rain, snow and mud. UV resistant: colors stay vibrant in direct sunlight. Easy to clean: simply wipe away dirt, grease or paint. Extreme detail: fine lines and small text that thread cannot match.
PVC morale patches and rubber logo patches in bulk
From PVC morale patches for a unit or airsoft team to rubber hat patches for a clothing brand, order as few as 10 pieces or place bulk PVC patches orders from $2.90 each for 100 pieces at 3 inch, with the mold included.
Your PVC order at a glance
- From $2.90 per patch
at 100 pieces, 3 inch, mold included - 10 piece minimum
small runs and bulk orders welcome - Free digital proof
nothing is produced until you approve - 2D or 3D designs
flat layers or sculpted, rounded detail - Ships to all 50 states
delivered to your door
PVC vs Embroidered Patches
See how custom PVC patches compare with embroidered patches, and the options that make your rubber patch unique.
2D design
Multiple levels with flat surfaces. Best for clean, sharp logos and readable text.
3D design
Rounded, sculpted surfaces for a realistic, popping effect. Perfect for mascots and complex artwork.
Special effects
Stand out at night with glow-in-the-dark PVC, or add transparent layers for a unique look.
Backing Options for PVC Patches
Choose how your rubber patch attaches, from removable Velcro for tactical gear to permanent sew-on for jackets and hats.
Velcro (Hook and Loop)
Sew-On (Sewing Groove)
Adhesive or Heat Seal
A sewing groove is a thin recessed channel around the border so a needle passes through without damaging the 3D design. Velcro adds $0.40 per patch, see our pricing page.
PVC Patches for Every Mission and Brand
From a small airsoft team to large corporate programs, we make custom PVC patches for organizations of every size.
Military and First Responders
Durable morale and rank patches that withstand field operations.
Outdoor Brands
Rubber patches for backpacks, hiking gear and rain jackets.
Airsoft and Paintball Teams
Impact-resistant badges that handle the heat of competition.
Corporate Branding
High-end logo patches for hats, tech bags and company merch.
Hat and Apparel Brands
PVC hat patches for snapbacks, trucker hats and streetwear.
Clubs and Events
Collectible rubber patches for clubs, races and promotions.
Our Custom PVC Patches
Real PVC and rubber patches we have produced for teams, brands and businesses. Click any patch to view it larger.
Order Custom PVC Patches in 3 Easy Steps
A simple process from your logo to finished rubber patches, with your approval before the mold is made.
Upload your artwork
Send your logo in JPG, PNG or vector format with the size, quantity, 2D or 3D style and backing you need.
Approve your digital proof
We create a detailed digital mockup with Pantone-matched colors. Production only begins once you approve it.
Production and delivery
We make the mold, produce your PVC patches and ship them to your door anywhere in the USA.
Custom PVC Patches Across the USA
We make custom PVC patches and rubber patches for teams, brands, agencies and businesses in every state, and ship them straight to your door. Order online from anywhere in the country and get the same free proof, clear pricing and quality.
Customers order PVC morale patches and tactical rubber patches from major cities such as New York City, Los Angeles, Chicago, Houston, Dallas, Phoenix, Philadelphia, San Antonio, San Diego, Austin, Miami, Atlanta, Seattle, Denver, Boston, Nashville, Las Vegas, Orlando and Charlotte, as well as smaller towns and bases nationwide. Wherever you are, ordering PVC patches near you is as easy as sending your logo.
We ship to all 50 states
Custom PVC patches delivered nationwide, including:What Our Customers Say
Real Google reviews from customers who ordered custom patches, digitizing and vector art from XcellentPlus.
Posted on Google![]()
Loyda Martinez
I’m very happy with my patches! There was an issue with the colors on my original order, but the seller worked with me to get everything corrected and remade. They took the time to make sure we selected the right thread colors, and the final patches came out perfect! The embroidery looks great, the colors are beautiful, and I’m very pleased with the finished product. I really appreciate them making it right and getting my order completed. I will definitely order again. Thank you! 🧡💚Posted on Google![]()
Katherine Miller
The quality of these patches were top notch! Easy to work with and create one of a kind designs. They have really great communication, turn around time, and they’re very nice and would recommend!Posted on Google![]()
Kelly Schwartz
Great to work with and great quality. Quick, easy and communicative! Will be working with them again!Posted on Google![]()
Essus Wintergarten
Very fast and friendly service! Vectors are beautiful!Posted on Google![]()
Laure
Numérisation en broderie rapide et prix compétitifPosted on Google![]()
Jewels DTF Designs
“First time using XcellentPlus and I’m honestly impressed. The quality, attention to detail, and professionalism stood out right away. Communication was smooth and the final product came out clean and high quality. Definitely looking forward to working with them again. Highly recommend!”Posted on Google![]()
Salman Alikhan
XcellentPlus provides outstanding vector graphics services! Clean, precise, and scalable designs delivered quickly with great attention to detail. Perfect for printing and branding needs highly reliable and professional team..Posted on Google![]()
G G
AJ is the BEST of the BEST! Fast, precise, high quality and beyond responsive! Thank you so much!! We will be using you exclusively!Posted on Google![]()
Junaid Awan
I recently ordered custom sublimation patches from XcellentPlus, and I’m really happy with how they turned out! The colors are vibrant, the print quality is sharp, and the material feels durable. The ordering process was smooth, and the delivery was quick. If you're looking for high-quality sublimation patches at a great price, I highly recommend them!
PVC Patch FAQs
Answers to the most common questions about ordering custom PVC patches.
Still have a question?
Send your artwork with a note and we will reply with answers and an exact price.
Ask Us Anything01How much do custom PVC patches cost?
Custom PVC patches start at $2.90 each for 100 pieces at 3 inch, with the mold included. Price depends on size, quantity, 2D or 3D design and backing, and you get the exact price on your quote before production starts.
02What is the minimum order quantity for PVC patches?
We cater to both small teams and large corporations. Our minimum order starts at just 10 pieces.
03How long does PVC patch production take?
Standard production is usually 10 to 14 business days after proof approval, with rush options available for customers in the USA.
04Can you match my brand colors?
Yes. We use the Pantone Matching System (PMS) so your PVC patch colors match your brand.
05What is the difference between 2D and 3D PVC patches?
2D patches have multiple flat levels and suit clean logos and readable text. 3D patches have rounded, sculpted surfaces for a realistic, popping effect that suits mascots and complex artwork.
06What is the difference between a sewing groove and heat seal backing?
A sewing groove is a thin recessed channel around the border so a needle passes through without damaging the design, ideal for professional tailoring. Heat seal backing bonds the patch to fabric with a heat press for a low-profile attachment.
07Are PVC patches waterproof?
Yes. PVC patches are waterproof, UV resistant and easy to wipe clean, which makes them ideal for outdoor gear, tactical uniforms and workwear.
08Do you offer eco-friendly PVC patches?
Ask us about eco-friendly PVC and recycled options for brands that want a greener choice without giving up durability.
09Do you ship PVC patches to my state?
Yes. We ship custom PVC patches to teams, brands and businesses in all 50 states, from major cities to small towns.
Ready to Order Your PVC Patches?
Send your logo and get a confirmed price, a free digital proof and custom PVC patches delivered anywhere in the USA.
What to send
Your logo in any file type, plus the size, quantity, 2D or 3D style and backing.
What you get
A confirmed price, a free digital proof, and patches produced exactly as you approved them.