Custom Chenille Patches for Letterman Jackets, Teams and Brands
Soft, raised chenille patches with the classic varsity look. Letters, mascots and logos made for letterman jackets, hoodies and merch, with a free digital proof and delivery anywhere in the United States.
Your logoChenille patchPremium Custom Chenille Patches With Real Varsity Texture
From the sidelines of American high schools to the runways of streetwear, chenille patches remain the gold standard for adding texture and pop to any garment. Known for their soft, carpet-like feel and raised 3D depth, custom chenille patches are the go-to choice when you want your brand to be felt, not just seen.
At XcellentPlus we make high-grade custom chenille patches that blend nostalgic Americana with modern durability. Whether you are a sports team ordering classic chenille varsity letters, a school outfitting letterman jackets, or a lifestyle brand planning a new merch drop, we bring your design to life with precision and style.
Why chenille stands out
Chenille, French for caterpillar, is made from looped yarn that creates a fuzzy, dimensional surface. That texture gives chenille letter patches and mascots bold visual impact from a distance, a vintage letterman look that never goes out of style, and the durability to handle daily wear on jackets, hoodies and bags.
Wholesale chenille patches at every quantity
Order as few as 10 pieces to test a design, or place bulk chenille patches orders for teams, schools and retail. Chenille patches start at $3.50 each for 100 pieces at 3 inch, and you always get your exact price before production starts.
Your chenille order at a glance
- From $3.50 per patch
at 100 pieces, 3 inch - 10 piece minimum
small runs and bulk orders welcome - Free digital proof
nothing is produced until you approve - Chenille plus embroidery
fine detail stitched where yarn cannot go - Ships to all 50 states
delivered to your door
How Chenille Patches Compare
Not sure if chenille is right for your design? Here is how custom chenille patches compare with standard embroidered patches, and how we combine both for the best result.
High-density acrylic yarn
We use high-density acrylic yarn so your custom chenille patches do not fray or fade with wear.
Chenille plus embroidery
Plush chenille fills the main shapes while fine-thread embroidery captures small text and details that looped yarn cannot.
Felt base and outline
Chenille is set on a felt base with a stitched outline, giving letters and mascots that classic varsity edge.
Backing Options for Chenille Patches
When ordering your patches, the backing is just as important as the yarn. Choose the attachment that suits your garment.
Sew-On Backing
Iron-On Backing
Velcro (Hook and Loop)
Applying iron-on chenille? Use a heat press at 325°F for 15 to 20 seconds. For varsity jackets we always recommend a reinforcing stitch around the edge. Velcro adds $0.40 per patch, see our pricing page.
Chenille Patches for Every Team and Brand
From a single letterman jacket letter to hundreds of team patches, we make custom chenille patches for schools, teams and brands of every size.
High Schools and Colleges
Chenille varsity letters, school crests and award patches for letterman jackets.
Sports Teams and Leagues
Team mascots, numbers and championship patches for players, coaches and fans.
Streetwear and Fashion Brands
Retro chenille logos for hoodies, crewnecks and limited merch drops.
Clubs and Greek Life
Chenille letters and crests for fraternities, sororities, clubs and alumni groups.
Bags and Accessories
Bold chenille patches for tote bags, backpacks and accessories.
Hats and Beanies
Smaller chenille patches for beanies, trucker hats and caps.
Order Custom Chenille Patches in 3 Easy Steps
A simple process from your design to finished chenille patches, with your approval before anything is made.
Upload your artwork
Send your logo, letters or mascot in JPG, PNG or vector format with the size, quantity and backing you need. Our team reviews your file and prepares it for chenille production.
Approve your digital proof
Our designers create a detailed digital mockup of your custom chenille patch. Production only begins once you review and approve it.
Production and delivery
We produce your chenille patches with high-density yarn and professional machines, then ship them to your door anywhere in the USA.
Custom Chenille Patches Across the USA
We make custom chenille patches for schools, teams and brands in every state, and ship them straight to your door. Order online from anywhere in the country and get the same free proof, clear pricing and quality.
Customers order chenille varsity patches and letterman jacket patches from major cities such as New York City, Los Angeles, Chicago, Houston, Dallas, Phoenix, Philadelphia, San Antonio, San Diego, Austin, Miami, Atlanta, Seattle, Denver, Boston, Nashville, Las Vegas, Orlando and Charlotte, as well as smaller towns and school districts nationwide. Wherever you are, ordering chenille patches near you is as easy as sending your design.
We ship to all 50 states
Custom chenille patches delivered nationwide, including:What Our Customers Say
Real Google reviews from customers who ordered custom patches, digitizing and vector art from XcellentPlus.
Chenille Patch FAQs
Answers to the most common questions about ordering custom chenille patches.
Still have a question?
Send your artwork with a note and we will reply with answers and an exact price.
Ask Us Anything01How much do custom chenille patches cost?
Custom chenille patches start at $3.50 each for 100 pieces at 3 inch. Price depends on size, quantity, detail and backing, and you get the exact price on your quote before production starts.
02What is the minimum order for custom chenille patches?
Our minimum order starts at just 10 pieces, making it easy for teams and startups to test new designs. Bulk chenille orders are welcome too.
03Can I include fine detail in a chenille patch?
Chenille is best for bold, thick shapes. For fine lines or small text we recommend a chenille plus embroidery combo, using standard thread for the details and chenille for the fill.
04Can I mix chenille with regular embroidery for small details?
Absolutely. It is one of our most popular requests. Plush chenille covers the main body while high-definition embroidery handles fine text and features, so your logo stays sharp and legible.
05How do I apply iron-on chenille patches?
For best results use a commercial heat press at 325°F for 15 to 20 seconds. With a home iron, use the cotton setting with firm pressure. For permanent items like varsity jackets we always recommend a reinforcing stitch around the edge.
06How do I clean garments with chenille patches?
Dry clean or hand wash in cold water to keep the loft and color. If you use a machine, turn the garment inside out and use a gentle cycle. Avoid high-heat dryers and air-dry varsity jackets and streetwear.
07Which backing is best for letterman jackets?
Sew-on backing is recommended for heavy-duty varsity and letterman jackets. Iron-on suits quick application on hoodies and bags, and Velcro works for interchangeable patches.
08Do you ship chenille patches to my state?
Yes. We ship custom chenille patches to schools, teams and businesses in all 50 states, from major cities to small towns.
Ready to Order Your Chenille Patches?
Send your design and get a confirmed price, a free digital proof and custom chenille patches delivered anywhere in the USA.
What to send
Your logo, letters or mascot in any file type, plus the size, quantity and backing.
What you get
A confirmed price, a free digital proof, and patches produced exactly as you approved them.